5 Benefits Of Using Digital Governors Over Mechanical Governors

5 Benefits Of Using Digital Governors Over Mechanical Governors

What Are Mechanical Governors?

The purpose of the mechanical governor is to regulate the maximum speed of the motor, to protect the equipment associated. This device also ensures that all parts are fully functional and work properly, without failure. This device uses rotating flyweights to control movement – whenever the load is removed from the motor, the speed automatically increases. Unlike digital devices, mechanical governors use centrifugal force to push out the weights.


What Are Digital Governors?

On the other hand, digital governors are based on a single hardware platform, which makes them far more convenient. Basically, these are speed control units that provide accurate and efficient speed control, with very fast response to load changes. These governors have several advantages over the traditional mechanical governors, such as:

  • They are created to withstand severe environments
  • They are very durable in the long run
  • They are designed to regulate motor speed and aren’t subject to drift.
  • The Hydro digital governor also comes with a back-up speed and creep detection system that makes the device even more reliable.


The Benefits Of Upgrading To A Digital Governor:

When it comes to replacing the classic mechanical governor with a new, digital one, it must be mentioned that several benefits should not be ignored. 


Negligible Maintenance:

First of all, the mechanical governor has movable parts which are susceptible to break down, thus resulting in very high maintenance costs in the long run, while the electronic digital governor is almost maintenance-free because there are no moving parts that may break or wear.


Easy Availability Of Spare Parts:

Even if the electronic device breaks down at a certain point, you do not have to worry about replacement part availability, which is extremely hard to find in the case of mechanical governors. All the components are off the shelf, and this is what ensures availability.


Cost Effectivity:

Digital governors are also more cost-effective in the long haul, given the fact that they are basically maintenance-free and you do not have to worry about replacing any parts. They are very easy to use and maintain over the years, and they can also help you save some money.


Higher Accuracy:

The accuracy of the device also plays a pivotal role: mechanical devices can indeed be reliable and accurate, but the digital ones are definitely superior in terms of accuracy.


Improved System Response:

In addition to accuracy, the improved system response is another benefit that should be taken into account if you want to upgrade to a digital governor. The fast delivery and quick response are mainly given by the smart control algorithms, which cannot be found in the traditional, mechanical governors. Besides, the electronic governor is also very versatile both in terms of design and usage, and it requires no mechanical work whatsoever – this is what reduces the installation time, and it also delivers faster commissioning. The older governors did not benefit from this tool, this is why they were considerably slower in response.


To sum it up, although both mechanical and digital governors serve the same purpose, they are very different from several points of view – the latter is more reliable, more efficient and significantly more cost-effective in the long run.


If you wish to learn more profitable reasons for choosing a digital governor, you can directly reach out to the design experts at Kala Biz, one of the largest Genset manufacturers in India. They can also provide the most efficient Genset systems for your business at the most affordable costs. Simply visit the Kala Biz website and choose your suitable Genset to buy from the most trusted generator manufacturers in India.